With a legacy spanning more than five decades, Universal Fibers has consistently placed textile innovation at the core of its operations and strategic decisions. This year marks yet another significant achievement as they unveil a groundbreaking advancement in fiber technology: a high-bulk, low-weight fiber poised to revolutionize the textile landscape.
Years of meticulous research and development have resulted in the creation of High Bulk, Low Weight, a proprietary finishing capability that combines technical expertise with cutting- edge technology. This innovation introduces highly bulked fibers with voluminous coverage at significantly lower weights than the industry average, establishing a new benchmark for luxurious texture and aesthetic appeal. Fabric companies in India and abroad look forward to using the fiber for various interior design applications.
What is Highly Bulked Fiber?
Highly bulky fibers in textiles refer to fibers that are treated to increase their thickness relative to their weight. Techniques like air-texturizing, crimping, and chemical treatments are used to create highly bulked fibers. The bulkiness gives the fiber insulation, warmth, and cushioning capabilities without adding significant weight to the textile material. The properties also enhance the fabric's comfort, softness, and overall look.
Here are some examples of highly bulked fibers:
– Air-entangled fibers: Textile companies in India pass the fibers through high-speed air jets, transforming the structure of the fiber into lofty and voluminous. The soft and fluffy polyester fibers you see inside pillows and comforters are created by air-jet textured machines.
– High Loft insulation fibers: Fibers designed to trap air within them fall under this category. Sleeping bags, upholstery, and outerwear are noteworthy examples.
– Textured yarns: They are synthetic filaments that are made bulky or stretchy by applying heat, crimping, or twisting. Knitted fabric manufacturers in India use textile yarn for different purposes in textile production, like adding more depth or dimension to fabrics.
– Chemical-treated yarns: Fibers’ structures are chemically treated using softeners, finishes, and bulking agents to increase their volume, making the yarn feel softer, fluffier, and voluminous.
High Bulk | Low Weight technology offers more than just a captivating appearance; it boasts multiple benefits. By requiring around 20% less fiber per square meter, it not only slashes costs but also lessens environmental impact. Moreover, its reduced energy consumption during production contributes to lower CO2 emissions, aligning perfectly with sustainability objectives. The decreased fiber content can also mean easier maintenance and quicker cleaning, providing lasting convenience for end-users.
Benefits of High Bulk | Low Weight Fiber
The textile industry spans a wide range of products and materials, each playing a crucial role in enhancing end products' durability, longevity, and visual appeal. High Bulk | Low Weight fiber is a versatile material that lets knitted fabric manufacturers in India explore a multitude of applications and benefits.
– The final product has a longer lifespan, which reduces expenses and offers customers great value for their money.
– Despite their voluminous appearance, they do not add weight to the material.
– Requires 20% less fiber per square foot.
– They are a sustainable alternative to regular polyester because they consume less energy and emit less CO2.
– Produces warm, soft, and lightweight fabrics.
– The fiber is resistant to wrinkles, shrinkage, and mildew. They can also bounce back to their original shape after compression.
– Offers a soft texture and retains shape and color after repeated washing.
– They have vast applications, including winter clothing, jackets, thermal wear, pillows, beddings, furniture cushions and padding, and upholstery.
Universal Fibers is a renowned manufacturer of high-quality synthetic filament-based fibers that are solution-dyed. They cater to the textile needs of commercial, residential, and industrial sectors worldwide. Knitted fabric manufacturers can leverage their products to maximize profits. If you are looking for bulky fibers, you can connect with Damodar Menon International for great deals. If you are searching for online buying and selling Textile fabric, TEXchange Global serves as the cornerstone for exports and imports, providing a platform for textile companies in India to connect and trade across international markets.
