What is Modal Fabric? 

Modal, a semi-synthetic rayon fabric derived from beech tree pulp, closely resembles viscose in look and feel. Initially used for innerwear, sportswear, and bed linens, it has gained luxury status due to its exceptional softness and strength, often commanding a higher price than cotton or viscose. Fabric companies in India often blend Modal fiber with stronger fibers like cotton and spandex to enhance the durability of garments. Modal rayon fabrics can have a thread count as high as 300, making it a luxury material for international trading on the TEXchange Global marketplace. 

Why Demand for Modal is Growing in the Consumer Marketplace? 

Rayon viscose is one the popular fabrics in the garment and manufacturing sector. However, the emergence of modal fabric has led to a significant decline in worldwide viscose rayon production. Modal is typically more cost-effective to manufacture than viscose, and its production process involves fewer steps, resulting in a reduced environmental footprint for this fabric.

When it comes to environmental impact, modal is considered eco-friendlier than cotton. Its eco-friendliness compared to cotton lies in the fact that beech trees are more efficient in water usage, requiring only a fraction of the water consumed by cotton plants and thriving in less hospitable conditions. 

However, it’s termed semi-synthetic because the manufacturing process involves treating the material with carbon disulfide and sodium hydroxide, introducing synthetic elements.

Lyocell is the main competitor for Modal in our consumer marketplace, which is a completely organic form of rayon.

While modal rayon is not innately sustainable or environmentally friendly, woven fabric manufacturers can make it sustainable under certain circumstances, like using organic chemicals and fertilizers. 

How is Modal Fabric Produced?

The modal production process is an upgraded version of viscose rayon’s production process. It eliminates some of the harmful and wasteful aspects of viscose production, as you can see below:

Cellulose is Extracted from Trees: The harvested beech trees are broken down into small chips and then purified to extract their cellulose. 

Cellulose Sheets are Steeped: The cellulose is transformed into sheets, which are then bathed in diluted caustic soda or sodium hydroxide (The concentration level is much lower than viscose rayon, which reduces the generation of toxic waste). This process is called steeping. 

Crumbling: After steeping, the sheets are crumbled and directly immersed in carbon disulfide. Aging is skipped, unlike in the case of viscose. This process transforms the white crumbs into an orange-colored material called sodium cellulose xanthate. 

Fibers are Created: The cellulose xanthate is dipped into caustic soda once again to develop a syrup-like solution. The solution is immediately passed through a spinneret to create modal fibers. The aging process is skipped again. 

Yarn is Formed: In the final stage of the production process, the fibers are submerged in sulfuric acid, then stretched and molded into yarn.

Finishing: The yarn is washed, cleaned, bleached, dried, and arranged as spools to be sold to top textile companies in India. The ready-to-use yarns are further processed or treated for desired results, like UV protection, wrinkle resistance, or antibacterial coating, before it is woven into fabrics. 

Why Woven Fabric Manufacturers are Choosing Modal for Garment and Apparel Creation?

Modal has gained much admiration among fashion designers and eco-conscious manufacturers in the fashion industry. It serves as a compelling alternative to cotton, offering eight key benefits:

1. Flexible: Modal offers excellent flexibility and stretch, making it an excellent choice for sportswear.
2. Absorbs Water Well: With the ability to absorb 50% more water than cotton, modal outfits are perfect for staying cool during hot summer days.
3. Very Soft: Modal’s breathable and soft nature makes it suitable for both office wear and outdoor events.
4. Perfect for Luxury Fabrics: Modal can be blended with other fibers to enhance strength and durability, making it a practical choice for affordable premium fabrics.
5. Resists Pilling and Shrinking: Modal outfits are resistant to pilling and shrinking, ensuring long-lasting quality for everyday use.
6. Holds Color Well: Modal dresses retain their dye and do not bleed during washing, thanks to their ability to absorb dye in warm water.
7. Resists Wrinkling: Modal boasts a smooth texture and minimal creasing, requiring little ironing.

If you are looking for modal, viscose, and cotton fabric online in India, connect with our trading experts at Damodar Menon. We can help you get the best deals at the best price.

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Overview

Non-woven textile materials are made by randomly throwing fibers into trays without any specific order or direction and then bonding them using heat, pressure, and chemical and mechanical processes. The end result is a mat, sheet, or textile web.

Non-woven fabrics are mainly made from polymers. They are less expensive than woven fabrics, durable and strong. 

However, these fabrics can also be made from natural and synthetic fibers, such as cotton, viscose, wool, polyester, polypropylene, and nylon, and even combined to create fabrics with different properties, textures, and characteristics. 

Non-woven fabrics can be one-layered or several-layered, such as SMS fabrics. 

If you are looking for non-woven cotton buyers for your business, contact our trading experts to connect with verified buyers and sellers across the globe. 

Properties of Non-Woven Fabrics 

Due to its versatile properties, textile companies in India manufacture nonwoven fabrics for various industrial and commercial applications. Some of the key characteristics that these fabrics exhibit without engineering are:                                                                     

• Extreme Flexibility: Non-woven fabrics can be easily modified into unique shapes and forms, making them suitable for industry applications requiring flexibility and conformity.
• High Porosity: The high number of pores provides a greater surface area for interactions with other components, allowing fluids, gases, and other substances to pass through easily.
• Great Strength. Depending upon the manufacturing process, you can expect high tensile, burst, and tear strength from non-woven fabrics.
• Enhanced Absorbency: A few variations of non-woven fabrics can quickly absorb and hold liquids, making them a perfect material for medical, health, and hygiene products.

Barrier Properties 

Non-woven fabrics can undergo treatments involving various materials, chemicals, and compounds to enhance their effectiveness. These treatments can result in textiles with barrier properties, including resistance to water, oil, and heat, as well as antimicrobial and chemical resistance. Such enhancements broaden their utility across diverse industries.

Properties that non-woven fabrics exhibit after engineering are:

• Ultra Soft: Non-woven fabrics can be processed to make ultra-soft, comfortable, and gentle.
• Affordable: These fabrics are much cheaper to produce compared to processing knitted and woven fabrics for industry applications.
• Breathable: Certain fabrics allow air, moisture, and vapor to pass while effectively blocking the liquids. 

Where Do Textile Companies in India Apply Non-Woven Fabrics

Due to their cost-effectiveness, versatility, durability, and ability to withstand change, non-woven fabrics have various industry and consumer applications, including the following:

Personal Care and Hygiene

Due to their fast absorbency, liquid repellence, and softness, these fabrics are popularly used for manufacturing various personal care and menstrual and feminine hygiene products, such as sanitary napkins, wet wipes, and diapers.

Healthcare 

Since they have excellent barrier properties, non-woven fabrics are used for manufacturing facial wipes, baby wipes, medical and surgical dressings, disposable diapers, surgical gowns, face masks, gloves, and fabrics that filter microorganisms. 

Agriculture

These fabrics find utility in shielding crops from adverse weather conditions, UV radiation, and pests. Due to their protective capabilities, they are commonly used in producing seedling covers, crop protectors, and greenhouse shades.

Construction

Non-woven fabrics are extensively used for developing geotextiles, insulation, and roofing materials as they can effectively resist water, withstand fluctuating temperatures, exhibit thermal properties, and fight mold and mildew. 

Industrial

Because of their lightweight nature, thermal properties, resistance to heat and chemicals, and excellent absorbency, non-woven fabrics are commonly used in the packaging industry to create bags, backpacks, pouches, and wrappers. Additionally, they find use in the automotive sector for manufacturing car interiors and trunk liners. Furthermore, the chemical industry utilizes them for protective clothing, wiping cloths, and mopping materials.

If you want to buy synthetic or cotton fabric online in India, register your profile on TEXchange Global – the world’s first and fastest textile trading platform for B2B businesses. Verified non-woven fabric buyers and sellers worldwide are registered to conduct business transparently and effectively. You can buy, sell, import, and export to more than 80+ countries from any mobile device. 

Advantages and Disadvantages of Non-Woven Fabrics

Non-woven textiles have advantages and disadvantages, just like knitted and woven fabrics. So, consider the pros and cons while selecting them for specific reasons. 

Advantages:

• Relatively affordable compared to woven and knitted fabrics
• Highly resistant to wear and tear, temperature fluctuations, and harshest weather conditions
• Processing and enhancing fabrics for industrial applications is easy and cheap
• Any synthetic, natural, and recycled fiber can be converted into non-woven fabrics
• Extremely lightweight, making it an essential resource for the aerospace and automotive industry
• Can be produced using simple, energy-efficient, and cost-effective methods like spun bonding, melt blowing, needle punching
• Environmentally friendly and sustainable as they can be made from recyclable materials. Some of the variants are biodegradable, too

Disadvantages:

• Not suitable for heavy-duty applications as it possesses less strength compared to knitted or woven fabrics
• Can be stiff to wear and lacks draping abilities; it is not recommended for all apparel applications
• It is challenging to manipulate the fabric into intricate designs and patterns in garment and apparel design compared to woven and knitted fabrics
• Not all non-woven fabrics are breathable or biodegradable, which can increase pollution

The rise of technology and innovative production methods has led to the growing popularity of nonwoven fabrics, which are eco-friendly and sustainable for a variety of uses. DMI is a proactive resource for businesses looking to sell both woven and non-woven textile materials to various industries. Synthetic and cotton yarn manufacturers in India can also find great deals through DMI. Contact us to learn more.

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A finish typically refers to a fabric’s aesthetic and functional characteristics after it is produced and processed by textile manufacturers. Depending upon the type of finish, the final fabric may look and feel a lot different from the raw material. 

Fabric finishes are added on greige fabrics – the raw, unaltered fabric material that comes straight from a mill. Finishing is the final part of textile production that allows fabric suppliers in India to customize the textile for a specific application, including apparel, technical fabrics, medical fabrics, industrial fabrics, and home furnishings.

This blog overviews the woven fabric finishing and treatment process and explores the top nine types of woven fabric finishes offered by DMI for trading worldwide.

Woven Fabric Finishes and Treatment Processes

Once the greige fabric comes out of the mill, woven and knitted fabric manufacturers in India implement a wide range of finishing and treatment methods, following through several process steps to ensure they meet all the fabric finish requirements of the buyers. 

Before starting the treatment process, the manufacturer must carefully choose the appropriate yarn to ensure that it is compatible with the desired fabric finish. When selecting yarn, various factors such as its type, stability, durability, density, weight, and stretch are taken into consideration.

Fabric finishes are applied via wet and dry methods and cold and hot processes. Different treatments are combined to achieve desired functional and aesthetic requirements. 

Mending and Burling 

Greige fabrics are commonly rough around the edges and have loose threads. However, various mending, burling, and scouring methods are utilized to remove these imperfections and smoothen the fabric before it is sent to the finishing plants.

Washing and Drying 

Fabrics are washed with specialized detergents to remove impurities and change their appearance. Once the cleaning is done, the fabric is dried using a mixture of heat and air to ensure that it is completely free of any moisture. Trained operators at finishing plants adjust the drying time, tension, humidity, and temperature to suit the specific properties of the textile they are working on. 

Heat Setting and Calendaring

After washing, fabrics must be stabilized to maintain structural integrity. Heat setting and calendaring are common stabilizing processes used by woven and knitted textile manufacturers in India. Heat setting is used to reduce shrinkage and wrinkling, while in calendaring, fabrics are passed through heated pressurized rollers to condense the fibers within. Different rollers are used to create different surface textures and finishes in calendaring. 

Glazing, Dyeing, and Coating

Fabrics can be improved in appearance, texture, and functionality by applying different coatings and glazes. Some examples of these coatings include waxes, oils, plastics, starch, glue, and shellac. Aside from aesthetic benefits, these coatings can also offer practical benefits such as antimicrobial properties, glossiness, or new properties like flame retardance, UV resistance, and moisture management.

Various techniques are utilized when dyeing fabrics, including jet, beam, pad, and paddle dyeing. The chosen method is based on the amount of fabric and the desired outcome. Experienced color laboratories can also create unique colors or match any shade on the spectrum.

Surface Modification

The surface of the fabric is sometimes altered to improve its capability to stick, adhere, or bond to the surface during the pre-treatment stage. 

Plasma, Flame, and Corona Treatments are commonly used to alter the fabric’s surface.

• Plasma treatment is a sustainable process that involves applying a specialized layer onto fabric to give it certain characteristics. These coatings can make the fabric water-repellent, also known as a hydrophobic surface, or provide protection to make it more durable. 
• Flame treatment involves exposing the fabric to an oxygen-rich flame to improve adhesion. But it has multiple benefits, such as it cleans the surface of dust, fibers, and residual organic matter for easy coating and chemical interaction. 
• Corona treatment involves creating a plasma by using high voltage between electrodes with air in between. This technique helps enhance coating adhesion by breaking and recombining molecular bonds on the material’s surface. The process increases surface polarity and improves wettability, making it beneficial for applying coatings to textiles.

Different Types of Fabric Finishes That You Can Buy through DMI 

1. Resin: Widely used fabric finish used by woven fabric manufacturers in India. Here resin-based chemicals are used to provide cotton fabrics and clothing with wrinkle-free, water-resistant, flame-retardant, sizing, and durable press finishes.
2. Teflon: Coating made of a synthetic polymer called polytetrafluoroethylene (PTFE) is applied to protect the fabric against stains, repel water, and increase durability.
3. Antimicrobial: Antimicrobial agents like silver nanoparticles, zinc pyrithione, and quaternary ammonium compounds are applied to fabric surfaces through embedding, impregnating, or coating.
4. Antistatic: Agents like carbon-based materials, metallic compounds, and chemical additives are used to treat fabrics like nylon and polyester to reduce static electricity buildup, which occurs when two fabrics rub against each other. 
5. Antishrink: Chemical processes are used to secure the fibers and maintain the intended dimensions to prevent shrinking and distortion during washing or exposure to different temperatures.
6. Nano: Nanoparticles are applied to fabric surfaces to achieve various results, such as water-repellence, stain resistance, UV resistance, self-cleaning, and wrinkle-free. 
7. Peach: Mechanical processes involving abrasive brushes are used on fabric surfaces to create a soft, velvety texture similar to peach skin.
8. Sueded: Fabrics are passed through emery-covered rollers or abrasive brushes that gently raise the surface to create a soft, velvety, suede-leather-like texture. It offers the fabric a luxurious feel. 
9. Microsand: A mechanical process involving sanding the fabric surface with ultra-fine abrasives made of micro-sand-sized particles to produce a smooth and refined touch.

Damodar Menon International helps fabric suppliers in India trade all kinds of woven fabric finishes worldwide. We have 500+ business associates that can help you get the best deals for temporary, permanent, and semi-durable fabric finishes. If you are looking for greige nylon, polyester, or greige cotton fabric online in India for pre-treatment and finishing processes, register on the TEXchange Global web portal for free and create bids for instant deals. 

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Mélange yarns have heat thread and speckled appearances with small fragments of different colors throughout.

Textile companies in India use Mélange yarn to create various effects in woven and knitted fabrics, like subtle tones, contrasting color combinations, rustic looks, and bold variations. Sweaters, hats, scarves, outdoor wear, and sportswear are popular byproducts of Mélange fabrics.

Ring Mélange Yarn

You can also produce Ring Mélange Yarn in the traditional ring spinning method by feeding different colors of fibers into the spinning machine. The machine twists and rotates the fibers to create a continuous strand of multi-colored yarn.
Ring Mélange is recognized for its high-quality, durable, strong, and uniformly thick yarn.

Fabric Companies in India often use Ring Mélange Yarn to create strong and durable garments for outdoor, sports, work, and activewear.

Important Benefits of Mélange Yarn

• It is eco-friendly since the fibers are dyed before spinning, saving around 50% of water consumption compared to conventional processing.
• Lesser processing saves more energy, reduces carbon footprint, and protects the environment.
• It is versatile, attractive, and unique in appearance.
• It produces a wavy effect, making them the first choice for fashion enthusiasts and designers.
• It creates soft and shiny fabrics with a glossy sheen.

Classification of Mélange Yarns

Mélange yarn is classified into different sections based on various factors like spinning method, color effect, end-user, and fiber composition. But these classifications mainly fall under two basic categories: blended and non-blended mélange yarns.

Blended Mélange Yarns

Blended mélange yarns are manufactured with different fibers in a fixed ratio. For instance, Cotton and polyester blend contains 50% polyester and 50% cotton; Cotton Viscose is 60:40, while Polyester Viscose will be 80:20.

However, Blended Mélange Yarns are generally made with Cotton and Viscose, with the cotton portion having a lighter shade and viscose, a darker one.

Non-Blended Mélange Yarns

Non-Blended Mélange yarns are produced by blending the same type of fiber with different colored threads. Example: 100% rayon-dyed viscose.

Fiber Composition: Depending upon the fiber blend, the final mélange yarn can exude different properties, like soft, lightweight, breathable, warm, or moisture control.

Tonal Effect: The yarn can be classified based on the different colors it creates, such as pronounced color or a subtle shade.

End-User’s Demand: The top textile companies in India’s intention play a crucial role here. For instance, Mélange yarn can be specifically created for warmer clothes. And there are also Mélange yarns designed for rugs, curtains, and bed linen.

Spinning Method: There are different ways to produce Mélange yarn, including the ring-spinning method, open-end spinning, and air-jet spinning. Each method produces yarns with different textures, performance, strength, and uniformity.

Overall, the classification of Mélange yarns will depend upon the fabric companies in India and the intended use.

Grey Mélange Yarn and Ecru Mélange Yarn

Grey and Ecru are two different and popular Mélange yarns for creating fashion and household textiles. However, viscose and cotton suppliers often misinterpret both because of their subtle differences. The composition of Cotton and Grey mélange is almost the same.

Grey Mélange (Cotton 90%: Viscose 10%): The yarn is produced by blending shades of grey cotton and viscose fibers, such as black and grey cotton and white viscose. This yarn is popular for its neutral and understated look.

Ecru Mélange (Cotton98%: Viscose 2%): The base color of Ecru mélange is white or pale beige. This yarn type is created by blending different shades of cream, white, and beige cotton fibers and viscose. It gives out a natural and organic look.

Besides these two basic types, there are two more Mélange yarns: Light Grey (95% Cotton + 5% Viscose) and Dark Grey (80% Cotton + 20% Viscose). The percentage of Viscose varies in each type. If we increase the cotton percentage, the product will be lighter.

The more viscose in the yarn, the pricier it is. Fabrics knitted with grey mélange yarns don’t need to be dyed, reducing the cost of fabric manufacturers in India a little more.

Are you looking to sell cotton fabric online in India? Have you tried registering on TEXchange, the world’s number one textile trading platform for grey yarn, fiber, and fabric, including Mélange?

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What is Cashmere Fabric?

Cashmere fabric, also known as Kashmir or Pashmina fabric, is a type of natural fiber produced from the undercoat hairs of Pashmina or Cashmere goats. These goats are native to Central Asia and the Gobi Desert. The soft, light, and warm fiber, along with its long and complex production process, makes it a high-prized textile product in the world. Due to its luxurious sheen, moderate insulating properties, and durability, Cashmere fiber is popularly used for making warm clothes, like sweaters, shawls, scarves, socks, and other light thermal wear. 

The exceptional softness of cashmere comes from its fine diameter of fibers, which is less than 19 microns. 

While cashmere is not as insulative as its fellow natural fibers like Sheep wool, Angora, and Alpaca, it produces a much softer fiber, making weaving it into highly dense but thin fabric possible. For instance, unlike sheep wool, you can wear cashmere directly next to the skin. This makes it a perfect material for high-end winter fashion.

Cashmere fabric suppliers charge 100X more than cotton suppliers as their production process is highly labor intrusive. Besides, the supply of raw cashmere fiber is limited to only certain parts of the world. 

Cashmere Today in Textile Industry 

At present, China is the biggest producer and exporter of Cashmere and will remain the same in the future despite increased production worldwide. However, a sizeable market exists in India and other Central Asian regions. 

While many animal rights activists have raised concerns about how the Pashmina goats are treated, at DMI, we have partnered with only ethical and sustainable cashmere manufacturers in India and China. 

The world economy is gradually moving toward fair, ethical, and sustainable textile production and manufacturing processes. And since no synthetic fiber can replace the goodness of Cashmere, the fabric will continue to have an undying impact on textile trading, thanks to the cruelty-free manufacturing standards and demand for organic textiles. 

Meanwhile, if you are looking for organic top textile companies in India, click here to enquire. 

Uses of Cashmere Fabric

Cashmere fabric is used in a variety of textile and accessories production. It is a highly versatile fabric that adds warmth, softness, and luxury to any design or product. 

Here are some of the uses of Cashmere in the textile industry:

Garment and Apparel: Cashmere is used to fashion impressive and beautiful garments, such as shawls, kurtas, shirts, coats, scarves, hats, gloves, jackets, underwear, and sweaters. It can last for many decades and is perfect for people living in colder regions like Kashmir. 

Fashion Designing: The fabric is a popular choice for coveted and luxurious clothing, such as wedding gowns, skirts, trousers, and other intricate formal wear. In fact, it was a popular textile adorned by the European nobility for years. 

Interior Design and Bed: Cashmere wool is also used to make various accessories, like pillows, blankets, bedsheets, and throws. They are also used for creating gorgeous upholsteries for drapes, curtains, blinds, and furniture. They add a great touch of luxury to any home décor. Using Cashmere accessories and home decor is prideful in many Indian homes.

Sports: Cashmere underwear, thermal wear, and sweaters are popular for winter sports enthusiasts. You will see many sportspeople flaunting Cashmere in their skiing and snowboarding activities. 

Since cashmere wool is lightweight and delicate, it is not used for industrial applications or outdoor and heavy garments, such as trench coats. 

If you are also looking for top textile companies in India to buy cotton fabric online in India, download TEXchange Global, an online portal created by the experts of DMI Pvt. Ltd. 

Different Types and Grades of Cashmere Fabric

There are several types of cashmere fiber available with their own qualities and properties. Some of the common types include:

• Chinese Cashmere
• Mongolian Cashmere
• Indian Cashmere
• Tibetan Cashmere
• Iranian Cashmere 

Mongolian cashmere is known for its long, thin fiber, and hence it is the most prized cashmere fiber. 

Indian Cashmere or Pashmina is produced in the states of Jammu and Kashmir. Pashmina is known for its soft and warm fibers and is often used to make traditional garments, like Shawls. 

Cashmere’s grading is based on fiber quality, determined by thickness, length, and softness. Cashmere’s grades are classified into five types in the textile industry, including:

• Cashmere wool
• Pashmina
• Grade C
• Grade B
• Grade A

Grade C is the lowest, roughest, and cheapest quality, while Grade A is deemed a luxury and is quite expensive. 

However, Cashmere grading is not standardized and may vary with each manufacturer. The grading system also does not reflect the final textile product. 

Cashmere Production and Cost

Cashmere is produced in several countries, but China is the largest supplier, followed by Mongolia. Cashmere or Pashmina goat is native to the Kashmir region of China and the Gobi Desert. Most of the Gobi Desert lies within China’s borders. The goats are well adapted to the cold and harsh climate of the Kashmir ranges. 

Gobi Desert is the epicenter for the production of contemporary cashmere textiles. 

In addition to these regions, India, Iran, and Afghanistan are major suppliers of Cashmere. Top textile companies in India produce high-quality Pashmina fabrics in their relatively small manufacturing units. 

Since the manufacturing of cashmere is labor-intensive, the production process is often carried out by small farmers, who raise the goats and farm the coat using traditional methods. 

How Much Does Cashmere Cost?

Cashmere’s cost can vary significantly depending on the production source, and fiber grade and quality, manufacturing process, country, and brand. Generally, Cashmere is more expensive than sheep wool due to its limited supply of raw materials and complex production. 

Traditional cashmere manufacturers charge higher as they follow an ethical and sustainable production process. 

Mass-producing Chinese manufacturers’ prices might be lower than the traditionally produced Cashmere fabric. 

In addition, the lower the fiber grade, the lower the price. Higher-grade pashmina fibers are much thinner, providing a natural sheen to the wool, which increases the price. For instance, a quality cashmere sweater can cost anywhere from $150 to $600, while a scarf costs $50 to $200. Cashmere bedsheets and linen cost even more. 

Cashmere is a versatile and beautiful natural fiber, and India has a good market for it. You can trade cashmere, cotton, and other natural and synthetic fiber at DMI. 

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Consumers are the ultimate judge of quality, and the common issues they find in today’s textile products are wear and tear, unstable colorfastness, and durability. Increasing quality control in a production unit is an attainable goal.

In this blog, we will provide tips on how fabric companies in India can manage quality control in production. Our approaches will ensure you achieve better quality control for every textile product that leaves your factory for sale.

Importance of Quality Control for Fabric Suppliers in India

We cannot think of one or two reasons to optimize production quality, because there are countless reasons why quality can improve your exports, ROI, brand reputation, online sales, and consumer trust. However, some of the crucial reasons we can think of immediately are:

Fewer defects in the product: Addressing production problems early in manufacturing can minimize the number of defective products created.

Better compliance with international quality standards: Many international customers prefer fabric manufacturers in India that uphold certain standards in their production processes, such as OEKO-TEX, ISO, etc., certifications. Good quality control ensures these standards are complied with.

Improved consumer satisfaction: When global consumers buy products online, they trust the fabric companies in India with blind faith that they will get a product that meets their quality and design expectations. Quality control makes sure that you meet these expectations all the time. Customers will most likely make repeat purchases when they know they can count on you to deliver quality products, regardless of time and space differences.

A positive environment and improved team coordination: Since producing good quality textile products is a team effort, Quality Control pushes everyone in the company to do their best to deliver the best. Playing an active role in the manufacturing process not only creates a positive atmosphere in the company but also boosts employee morale, which may lead to better production.

Enhanced company reputation: Better and consistent quality can help improve company reputation and brand value in the international market. Exporters won’t mind paying a few extra dollars and promoting a fabric supplier in India if their quality is excellent and consistent.

How to Improve Quality Control in Textile Production

Choose Only the Best Raw Material

When constructing a house, if you use low-quality cement, bricks, and sand, your home will start producing cracks within two years. Similarly, if you choose poor-quality raw materials for your textile manufacturing, such as cheaper dyes and chemicals, the end product, i.e., your garment, will not be able to meet industry standards.

Test your raw materials in a good lab to ensure they fulfill quality parameters set by top organizations in the world. Weaving, GSM, yarn count, dimensional stability, color fastness, hand feeling, chemical activities, and intensity are a few quality control testing models for raw materials.

Implement Statistical Process Control

Statistical Process Control, or SPC, monitors manufacturing processes by applying statistical methods and insights. This helps companies control every step of the production process through technology. The objective of top textile companies in India here is to identify textile manufacturing problems by observing data changes, allowing them to address the issue before it stems, blows out of proportion and ruins the entire process.

SPC data is invaluable in manufacturing when highly granular data is available. For instance, woven fabric manufacturers can track the number of defects that take place during each production cycle in each shift, allowing them to pinpoint the root cause of each issue and take appropriate steps to curb them.

Establish Lean Manufacturing

Lean manufacturing maximizes efficiency and reduces raw material, energy, and labor wastage within the production process. Lean manufacturing helps you evaluate your current strategy and determine where it could be streamlined for improved efficiency and scalability.

Lean manufacturing and quality control go hand in hand. For instance, you might realize that you are spending a lot of time managing staff, switching machinery, and manually handling shipping and logistics. Process automation technology can systematize production processes, order management, inventory management, and shipments, lowering the number of defects and errors in production.

Check List for Quality Control in Textile Manufacturing

Quality Control in textile production must happen in all the phases of the product lifecycle, such as inspecting the requirement, raw material, process, and defects, and making
corrections simultaneously.

You must lay out the inspection protocol which involves sampling requirements as per Acceptance Quality Level, the inspection process, the defect list, and other criteria.

Proper training and skill upgradation is the key to quality control so that your staff’s expertise is aligned with your customer’s expectations. In garment manufacturing, fabric companies in India assess the following areas mandatorily:
– Fabric color, shades, and grade
– Fabric texture and hand feel
– Color fastness
– Raw material used
– Worker’s craft and workmanship
– Site quality tests like weave and knitting techniques, sewing, and snap solidity test
– Inspection of accessories like zippers and buttons, labels, product tags, barcodes, etc.
– Size, weight, and fit measurements

After each process step is inspected, QC data must be analyzed and consolidated for the action plan, which helps textile companies in India achieve improvement, monitor, assess, and review action plans, and make sure goals are adequately executed, deviations are identified, and changes are adapted at the right time.

With the increasing labor and energy cost, competitiveness in the export market, and price hikes in raw materials, a good quality control plan in textile manufacturing can help knitted and woven fabric manufacturers in India produce the best quality products cost-effectively at the right time.

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Good Year for Top Textile Companies in India?

Since the initiation of Make in India in 2014, textile companies in India have seen immense growth, and it will be soaring high and strong, displaying notable resilience and steady growth. From obtaining raw materials to production and distribution, the campaign has positively impacted every process in the business.

2022 -2023 has been quite successful – we saw an addition of seven PM MITRA (Mega Integrated Textile Region & Apparel) Parks and an investment of a whopping INR 19,000 Cr. under the production-linked incentive (PLI) scheme.

In the latest Union budget, the government aims to make the Indian textile industry the global manufacturing hub. Owing to this vision, the GOI has allotted INR 10, 000 Cr for the production-linked incentive (PLI) scheme for textiles, INR 1000 cr. for the National Technical Textiles Mission, and INR 500 cr. for Technical Textile Missions to boost textile manufacturing and exports.

The GOI has also proposed accelerating public-private partnerships (PPPs) and defined five new HS Codes to classify cotton and the staple length. The finance minister has identified the focused approach through PPP to enhance the production of ELS cotton – a cluster-based and value chain method that will improve the collaboration between farmers, states, and the industry for extension services, market linkages, and supply inputs.

The Make in India campaign will also ensure constructive government support along with new manufacturing opportunities for developing textile production and global trading.

India offers the best labor and freight prices, giving importers a profitable return on investments. And as defined in the Union Budget, states and cities will be encouraged for
urbanization, which will make way for robust infrastructure and streamlined processes in the coming years.

Our country’s friendly relationships with many countries give textile companies in India an upper hand in accessing newer markets and a wide range of distribution channels.

Union Budget 2023 -24 Initiatives

Courses offered under the Pradhan Mantri Kaushal Vikas Yojna will harness the potential of Indian youth and help them lead the Make in India concept into the new digital era. AI, analytics, and mechatronics are examples of a few courses offered under the scheme.

The GOT proposed three new centers of excellence for artificial intelligence to promote research and development of cutting-edge applications that will create a greater impact on the Indian textile industry.

In addition, the GOI has also announced several other initiatives to develop the textile industry and show their cognizance of the Make AI for India and Make AI work India vision, including green manufacturing, PM Program for Restoration, Awareness, Nourishment, and Amelioration of Mother Earth (PM PRANAM), Atmanirbhar Clean Program, infrastructural development support, and aid to the Jute and Handloom sectors.

Government Support and Tax Exemptions Proposed in the Budget

– INR 10, 683 Cr for the Production Linked Incentive scheme
– Focal point on Man-Made Fibre (MMF), woven fabric manufacturers, and technical textiles
– Seven PM MITRA Parks planned, providing complete value chain support for textile
– Aim $100 billion export target by 2030
– Cotton Price Stabilisation Fund Scheme to promote the export of cotton fabric online in india
– Several incentive schemes for the textile value chain
– Decreased import duty on cotton and cotton waste by 11%
– Increased basic custom duties on MMF imports from 5% to 10%
– Increased import duty on all types of textile machinery from 5% to 7.5% from April 2023
– Set cotton yarn exports under 3% based on the equalization scheme

Since the increase in import duty of textile machinery to 7.5% might impact the new investment planned in this sector, the industry body of CTI has requested to retain the import duty for all types of textile machinery at 5% for the next three years. This will help the domestic knitted fabric manufacturer scale themselves to meet the national requirements.

Overall, the 2023 – 24 financial year will bring fresh opportunities for top textile companies in India, including knitted and woven fabric manufacturers, inventors, and job seekers. With strong government policy support and schemes, it will be easier for businesses to explore new markets and reach new horizons.

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But as you may be aware, buyers trying to establish a long-term partnership with knitted and woven fabric manufacturers like you might conduct thorough research on you. They may visit your manufacturing unit, review your profile on TEXchange and your records with DMI, speak with your customers and check your website. This gets you a chance of reaching their shortlist – you are on priority but still haven’t locked a sales deal.

So, how do you make it on your industrial buyer’s shortlist? What must you do to ensure that buyers see you are worthy of their time and keep you under consideration?

This blog will explore ideas and tips for top textile companies in India.

Let us start with an example:

Think about the last time you went on a vacation. You identified the need and listed the general parameters – I want to go for a week-long vacation. I want to visit a low-budget hill station.

From that, you determined ways to spend the week – maybe visit a few places in east India, such as Shillong, Darjeeling, Shimla, and Gangtok, with an X budget, stay in 3-star hotels that face a lake, and probably attempt a few sports activities like bungee jumping.

With this kind of information, you can typically narrow down your choices.

But what if you had a travel company that offered everything you wanted and arranged it? – package cost, sights to see, flight rates, local transportation suggestions, food and
accommodation options with prices, and sports activities in your budget. Meanwhile, another company gave you limited information with limited choices. Would you choose the latter? Probably not.

The same theory applies when you sell cotton fabric online in India. If you are not providing enough about your company to your prospective buyers, it probably means you are taking yourself out of the running for their shortlist, even before you have a chance. And even if you are one of the best-woven fabric manufacturers around.

Textile B2B Buyers Look at the Following Things in Manufacturers

Today, buyers prefer to evaluate textile companies in India anonymously, create a shortlist of potential suppliers, and then contact them.

The following aspects build the foundation of all your growth efforts. How you strengthen them, where you display them, and how you market these aspects play an essential role in your buyer’s evaluation process.

Certifications and Accredits

Most B2B buyers demand that the cotton and woven fabric manufacturers maintain certain certifications and follow a stringent quality control procedure. Displaying your certifications and accreditations, such as company registration, quality certifications, and trade association memberships will help you legitimize your company and show your customers that you are here for serious business.

Product Details (Quality, Specifications, and Price)

Today buyers know what they want. And they will often assess and research the product before contacting you. For instance, when you buy a smartphone, you identify the key
hardware and software specifications you need in your phone. And you would choose a brand that provides all this information on its product page.

Having a website with an updated product page is crucial for your business. In fact, 40% of our B2B buyers say that a supplier’s online presence, probably a website or business details in a marketplace, matters a lot.

So, make sure you have all the information updated on your website, including specifications, size and dimension, performance and unique features, pricing, inventory level, variations available, customization options, and services.

Buyers want to see how your textile products can fit into their requirements. Make sure you include a downloadable online catalog or brochure for your buyer’s reference.

Equipment List

While the product is important, how you manufacture it is equally important, particularly to customers looking for eco-friendly products. When consumers are first shortlisting you, one of the fundamental things they want to know is whether or not you can produce the level of capacity they are expecting.

So, be as precise as you can when describing the machinery or the process you use in manufacturing the products, including brand, number of machinery, and their tolerance level. Such information will go a long way in building your company’s reputation in assisting buyers in knowing precisely what they can expect from you. This also sets the right tone for your competitors.

Order Management Performance

On-time delivery and a cost-effective supply chain are generally the top KPIs when evaluating top textile companies in India. Many buyers will prefer contacting your current
customers to check this.

But if you are confident in your delivery and order management performance, highlight it up and front on your website or brochure. Zero refunds, 100% online order processing, real-time order tracking, and on-time delivery appeal to buyers very well.

You may also share case studies and testimonials on your website and contact your previous buyers in case your potential customers ask for references.

Manufacturing Unit Information

Buyers who are genuinely interested in establishing long-term partnerships will want to visit your factory or manufacturing facility to evaluate your work. However, giving them a glimpse of your facility through images and videos (on your website or social media profile) will help them assess you even better during the evaluation phase.

Store videos, process videos and pictures, BIS stories, and virtual tours will help you stand out in the shortlisting process.

Production Capacity

Buyers will frequently want to know your production capacity – how much of the specific textile fabric you can manufacture in a stipulated period. What is your full capacity? What about quality control and maintenance? What are your minimum and maximum orders, and how does this affect the cost?

Top textile companies in India might also see previously worked projects before placing orders for cotton fabric online in India. Providing this information early in the evaluation process will save you and the buyers time.

Wrapping Up

Getting on the buyer’s shortlist is difficult in today’s challenging textile trading market. In fact, you will most likely not know you are on their shortlist until they contact you for the first time. Speed, efficiency, quality, customization, and information readily available online are the key.

No matter how large or small the buyer’s company is, they all use a set of parameters to shortlist their suppliers. Price is not the only factor that buyers consider when making a decision. It is also not the most important factor.

As a cotton woven fabric manufacturer, you must communicate your business value beyond price, such as your product specifications, online trading options, production capacity, product quality, inventory and order management, and post-sales customer service.

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The Role of Export Promotional Councils in Textile Trading

The main role of a council is to promote a product and its sub-categories and support exports from the sector. This improves business opportunities for woven and knitted fabric manufacturers as well as yarn and fiber sellers and positively affects the economy.

Currently, there are 26 export promotional councils. Out of which, 11 promote textile products and textile businesses. Example: Cotton Textile Export Promotion Council helps cotton yarn manufacturers in India with cotton exports.

Listed Below are the Eleven Textile Promotion Councils in India

1. The Cotton Textiles Export Promotion Council
2. Synthetic and Rayon Textile Export Promotion Council
3. Apparel Export Promotion Council
4. Indian Silk Export Promotion Council
5. Wool and Woolen Exports Promotion Council
6. Jute Products Development and Export Promotion Council
7. Carpet Export Promotion Council
8. Wool Industry Export Promotion Council
9. Handloom Export Promotion Council
10. Power Loom Development and Export Promotion Council
11. Export Promotions Council for Handicraft

Activities of Export Councils

Each textile export council has its own benefits. Some of them are mentioned below.

• Offer insights and guidance to Indian textile exporters on different matters, like Government schemes, export finance, insurance of products, and trading benefits in order to help grow their business in potential international markets.

• Assist textile companies in understanding export policies and schemes.

• Set up meetings between buyers and sellers.

• Issue Certificate of Origin to textile exporters for the origin of goods.

• Consult manufacturers and exporting businesses on different countries’ trade policies, technical requirements, quality standards, social responsibility, environmental policies, and market intelligence.

• Provide regular updates and news on international product trends, emerging markets, changes in textile production technology, price fluctuations, and specific textile trading issues.

• Gather and analyze export data from various members and associates that are required for international trade.

• Collect and provide timely information that helps exporters make informed decisions.

• Discuss with international buyers and resolve their doubts on various issues related to the Indian textile sector, market conditions, and trading.

• Not only keep track of textile trends and international trade fairs, but also organize exhibitions, buyers’ and sellers’ meetings, seminars, events, and trade expos, and assist participating exporters.

• Appoint experienced delegates that explore different trading opportunities in the international markets.

• They are also responsible for establishing communication between the government and cotton, polyester, and viscose yarn manufacturers in India planning to export.

If you are a cotton yarn manufacturer in India, a knitted fabric manufacturer, or a polyester yarn manufacturer in India looking for international expansion, contact our trading experts. We can help you secure the best prospects and get you the best deals.

DMI has 6 strategic offices across the world and has been in the business for six decades now. So, we understand the growth in international markets and other factors that impact trading.

Stay updated with textile news and business tips with DMI and TEXchange blogs.

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Greige or Gray fabric and RFD fabric are the two common terms widely used by a B2B textile company in India. Regrettably, many textile engineers and cotton buyers, especially the newbies, don’t know the correct difference between these two fabrics and often interchange both terms in textile trading.
In reality, both are vastly different from each other, and it is mentioned in this article.

What is Greige Fabric?

Greige and Gray fabric are the same. The words don’t indicate a color. That’s the most popular misconception.
Greige fabric is an unfinished material that is yet to be dyed, cleaned, or bleached.
It is the purest form of fabric that directly comes from a knitting or weaving factory.
The fabric is either grey or off-white in color and is priced lower than RFD fabric.
Greige fabrics are generally used for window treatments, clothes, and upholstery.
It is the basic form of fabric in the textile market.
Most cotton buyers or textile manufacturers prefer buying greige cotton fabric online from India in bulk to create their garments, prints, colors, and patterns.
The most common types of greige fabric are Poplin, Drill, Satin, and Twill.

What is RFD Fabric?

RFD refers to Ready for Dyeing fabric. It is obtained after the greige fabric is processed through washing, scouring, bleaching, and equalizing to remove impurities, dirt, and starch.
Scouring removes wax and pectin and makes the textile material more water-absorbent.
Bleaching removes odor, the fabric’s natural color, and other impurities from the greige fabric.
Equalizing is a mechanical & chemical process that ensures the fabric’s effluents have uniformed properties and characteristics, like temperature, pH, and pollution load.
It is then sized and finished to make it ready for dyeing.
RFD is often called PFD fabric (Prepared for Dyeing).
Since RFD fabric is white in color and reduces the efforts of cotton buyers, it is priced higher than greige fabric.
Top textile companies in India use RFD fabric as a base material for making the finished product.

Difference Between Greige Fabric and Ready for Dyeing Fabric

What should cotton buyers choose?

Most garment manufacturing companies source greige fabric on their own from weavers or knitters and process it at low-cost places. This method is suitable for businesses that require higher volume but have lower spending power.
Greige fabric is available worldwide for trading. However, if you are looking for top textile companies in India for greige fabric or RFD, you can reach out to us.
We are associated with 500+ textile businesses for trading. You can get the best price in the market through our timely guidance and trading services.

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